Press Hot Forging HDP4000

Straight Side Frame

Capacity : 4000 tons,

Stroke : 380 mm,

Stroke per minute : 60,

Slide area (LR x FB): 1600 x 1450 mm,

Bed area (LR x FB): 1870 x 1500 mm,

Slide adjustment : 10 mm +-5,

Die height : 1250 mm,

Side opening (LR x H) : 1050 x 1450 mm,

SKO Capacity : 3 tons Hyd. type - 2EA,

SKO Stroke : 20 mm,

BKO Capacity : 10 tons Hyd. type - 3EA,

BKO Stroke : 80 mm,

Main motor : 226 kw,

Weight : Approx. 300 tons,

Air pressure : 0.49/5 Mpa/ kgf/cm2 (Max. Air Pressure Permissible 0.69/7)

Standard Mechanical Components :

-Drive System : Top drive system

-Main Drive System : Eccentric shaft-forged steel,

-Pitman : Double pitman,

-Tie rod Bolts & Nuts : 4 (Elongation correction),

-Slide Guide : 8 Surface (Oil type, PBC2) Block pads type,

-Brake Parts : Dry type, Cooling line by water (In/Out), Brake hub gear, Disc type,

-Clutch Parts : Dry type, Ring inner gear (Induction hardening), Clutch Hub gear (Induction hardening), Double Herringbone gear, Hyd. Over load protector,

-Slide Parts : 8 Surface (Induction hardening), Oil & Dust anti cover,

-Balance Cylinder : Pneumatic type-2ea,

-Slide Adjust Device : Hyd. Motor & Encoder Type,

-Lubrication System : Recycling Type (Driving & Slide area)

Standard Electrical Components :

-Main Control Panel : Self-Stand type,

-Operation Panel : Pendent type,

-Operation Method : PLC (LS Electric/ Mitsubishi),

-Operation Monitor : Touch screen,

-Crank Angle Control : Digital encoder,

-Emergency Stop Button : In Operation panel,

-Over Run Checking : Brake stop angle setting,

-Main Motor Restart Protection : Safety Circuit in PLC,

-Main Motor Rotation method : Forward/Reverse,

-Temperature Detection Sensors : Drive Bush area,

-Motors:

Main Motor : 226 * 6 (kw * P),

Fan Motor : 0.75 * 4 (kw * P) 1ea,

BKO Motor : 18.5 * 6 (W * P) 1ea,

SKO Motor : 5.5 * 6 (kw * P) 1ea

Main Oil Pump Motor : 1.5 * 6 (kw * P) 1ea (Journal Brush, Slide Guide),

2.2 * 6 (kw * P)

Oil Filtering Motor : 400 * 4 (W * P) 1ea,

Auxiliary Oil Pump Motor : 100 * 2 (kw * P) 1ea

Oil Filtering Motor : 400 * 4 (W * P) 1ea,

Rear Drive Bearing Cooling Motor : 2.2 * 6 (kw * P) 1ea

Air Conditioner Motor in Main Panel : 870 (W * P) 1ea,

Oil Drain Pump Motor : 400 * 4 (kw * P) 1ea

Basic Supplies & Spare Parts :

-Foundation Drawing : PDF/CAD file,

-Operation Manual : 2 SET,

General User's Guide

Operation Panel User's Manual

Assembly Diagram of Each Part

Hyd. & Pneumatic Circuit Diagram

Electrical Circuit Diagram

-Anchor Bolts & Nuts : 1 SET,

-Rubber Cushion Pads : 1 SET,

-Clutch U-Packing Seals : For Single time,

-Brake U-Packing Seals : For Single time,

-Brake Lining Pads : 1 SET